The PD series is a water-soluble packaging equipment developed by Polyva specifically for the pharmaceutical and other industries. Based on the stability, efficiency, and durability of ordinary water-soluble bead filling equipment, it focuses on safety production.
Conduct targeted development. The pipeline closure design, isolated filling, and corrosion-resistant high-precision pump head have been fully upgraded to provide customers with the most reliable and worry free products. Suitable for pesticides Quantitative packaging of anhydrous liquid materials such as emulsions, essential oils, chemical oil-based agents, and powder particles.
Pesticide pod packaging machine is an automated equipment specifically designed for packaging pesticide pod products. With the advancement of agricultural technology, the types and formulations of pesticide products have gradually diversified.
As a new form of pesticide product, bead formulation is widely welcomed in the market due to its convenient use, high efficiency, and good stability. The pesticide pod packaging machine has emerged, aiming to efficiently and accurately complete the packaging of pesticide pods, improve production efficiency, ensure packaging quality, and meet the growing market demand.
Pesticide pod is a kind of dosage form that wraps the effective ingredients of pesticides in the pods through gel technology. This type of pesticide usually has high stability and long-lasting effects, which can gradually release the efficacy and reduce the phenomenon of pesticide volatilization and loss. The pod form of pesticides not only improves the accuracy and safety of application, but also facilitates storage, transportation, and use. It is widely used in the prevention and control of crop diseases and pests, agricultural spraying operations, and other fields.
Working Principle Of Pesticide Pods Packaging Machine
The working principle of water-soluble film packaging machine used for packaging pesticides is mainly to package pesticide products (usually particles, powders or liquids) in a soluble water-soluble film. This water-soluble film packaging technology is commonly used for soluble pesticide products, which can be directly mixed and dissolved with water to reduce environmental pollution and provide convenient usage
The formed water-soluble film will be transported to the filling station. According to the type of pesticide (particle, powder, or liquid), the filling system will accurately place the pesticide material into each mold through appropriate means. For example:
For powdered or granular pesticides, the machine will use a weighing system to ensure accurate weight of each pesticide pod.
For liquid pesticides, the liquid injection device will precisely control the volume of each pesticide pod.
Types Of Pesticide Packaging
1. Easy storage: Powdered pesticides are relatively stable during storage and transportation, not easily spoiled, and suitable for long-term storage.
2. High concentration: The active ingredients of powdered pesticides are usually concentrated and need to be mixed with water in a certain proportion during use.
3. Easy to control dosage: Due to the high density of powder particles, users can more accurately control the required dosage.
1. Rapid dissolution: Liquid pesticides in water-soluble film packaging will dissolve quickly when they come into contact with water, and the drug will be released immediately without additional steps.
2. Reduce exposure: Liquid pesticides usually contain strong chemical components, and water-soluble film packaging reduces drug exposure. When used, it can avoid direct contact with pesticides and enhance safety.
3. Precise control: Water soluble film packaging is usually packaged in single doses, which can accurately control the usage amount and avoid excess or insufficient.
Frame | Size: 3310 * 1410 * 3040mm |
Installed power | Whole machine power 10kw/Energy consumption is less than 50% of installed power |
Appearance | New industrial appearance design |
Emergency door | Acrylic/PC transparent board mechanism |
Complete machine | Unit based homework, continuous integrated packaging |
Operation | PLC+HMI/Drum type forming structure |
Element | Electrical accessories |
Filling pump control mode | Multi connected pneumatic piston pump |
Assembly upgrade | Use the storage tank bracket to level the material tank and filling pump |
Reserve upgrade space | Reserved powder filling mechanism |
Filling speed | Linkage structure followed by filling structure |
Vacuum control | Vacuum integrated structure |
Sealing control | Drip irrigation with water, easy to disassemble and wash structure |
Water application components | Primary water purifier |
Capacity | 16000 pieces/hour |
Polyva Pesticides Packaging Machine Solutions
◉ Membrane material type: Customize water-soluble membrane materials suitable for different types of pesticides based on their characteristics to ensure that the dissolution rate, strength, and moisture resistance of the membrane meet product requirements.
◉ Automation level: According to customers' requirements for production efficiency and automation level, fully automatic, semi-automatic or manual operating systems can be selected to provide different degrees of automation control and monitoring systems, reducing manual intervention and improving production efficiency.
◉ Bag design: Different shapes of packaging bags (such as flat pockets, three-dimensional bags, embossed bags, etc.) can be customized according to customer needs to enhance brand image.
◉ Labels and printing: Customized printing patterns on the surface of packaging bags, including pesticide brands, usage instructions, precautions, etc., can enhance the market competitiveness of products.
◉ PLC control system: Automatic control of equipment through programmable logic controller (PLC), providing precise operation and reducing human errors.
Installation Services
Before delivering the equipment, the manufacturer usually sends technical personnel to the customer's site for investigation, to understand the on-site environment, installation space, power supply, etc., and to develop a detailed installation plan based on the actual situation.
Equipment layout planning: Based on customer needs, reasonably plan the installation location of equipment and optimize the production process.
Equipment assembly: Assemble and connect the equipment according to the on-site situation.
Electrical debugging: Check the power, control system, transmission system and other parts to ensure the normal operation of the equipment on the electrical system.
Functional testing: Conduct comprehensive debugging of the device to ensure that each functional module can operate normally, conduct sample testing to verify packaging quality and accuracy.
◉ Training operators
To ensure that customers can operate the equipment proficiently, the manufacturer will provide training services for operators.
After Sales Service
◉ During this period, if there are quality issues with the equipment, the manufacturer is responsible for free repair or replacement.
◉ Long term maintenance: After the warranty period, the manufacturer still provides long-term maintenance support. Customers can purchase extended service contracts as needed and enjoy priority maintenance services.
◉ Remote diagnosis: For some equipment faults that can be remotely diagnosed, the manufacturer's technical personnel can conduct fault analysis and provide solutions by connecting the equipment remotely.
◉ On site maintenance: If equipment issues cannot be resolved remotely, POLYVA will dispatch engineers to the site for repairs.
◉ Accessory replacement: Regularly replace vulnerable parts (such as seals, transmission components, etc.) according to the usage of the equipment to extend its service life.
◉ Software upgrade: Update the PLC control system software and operating system to improve the production efficiency and stability of the equipment.
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