Sample Making Machine

English

Pods Sample Making Machine For Your Detergent Innovation

The Water Soluble Pod Sample Maker is an essential tool for manufacturers in the care industry, designed to simplify the development and testing of water-soluble pods in laboratory and small-scale production environments. This innovative machine allows users to make high-quality water-soluble pods in a variety of sizes and formulations, providing a precise and efficient solution for R&D teams looking to improve their products before mass production.

This machine is essential for manufacturers in the care industry who want to innovate and test new pod designs, ingredients and production methods. It provides a controlled environment to produce samples for market testing or performance evaluation, helping companies stay ahead of fierce industry competition. Whether used for internal research, new product development or customer trials, the Water Soluble Pod Sample Maker is a key asset to any innovation process.

POLYVA supplies full‑series laboratory‑scale hardware dedicated to water‑soluble PVA detergent‑pod research‑and‑development, formula trial‑out, custom‑shape mould testing and finished‑product quality inspection. Our four core lab‑device models (SPL01, SPL03, SPL160, PT01) cover manual lab sampling, small‑batch prototype fabrication, high‑speed sample manufacturing and compression‑resistance durability testing. All machinery supports multi‑cavity custom‑shaped pods including cloud‑style, petal, four‑chamber heart‑shaped and three‑leaf‑clover laundry beads for your new‑product development workflow.

SPL-01

Add to cart

Inquiry

SPL-03

Add to cart

Inquiry

SPL-160

Add to cart

Inquiry

PT01

Add to cart

Inquiry

SPL‑01 Bench‑Top Lab Pod Sealing & Sample‑Making Machine

Main Application: Entry‑level compact lab equipment for basic PVA water‑soluble pod forming, small‑volume formula screening and preliminary sealing‑effect tests. Ideal for beginner‑stage daily‑chemical laboratory trials.
Key Features
Simple manual‑assisted feeding‑and‑sealing framework, space‑saving desktop layout.
Wide compatibility for liquid detergent, mixed‑phase raw materials and low‑viscosity washing formulations.
Replaceable mould base to test novel pod appearances, single‑cavity to multi‑chamber mould adaptation.
Stable hot‑press sealing module with adjustable temperature range 50–200℃, prevents film break‑off and liquid leakage.
Suitable Scenario: Quick preliminary sampling, university lab research and low‑cost formula comparison work.

SPL‑03 Precision Laboratory Sample‑Making Machine

Main Application: Mid‑end automatic sample maker for formal R&D experiments, market‑test sample batch preparation and multi‑cavity shaped‑pod development.
Key Features
Human‑friendly touch‑screen control panel for one‑click parameter setting.
Detachable POM high‑efficiency mould, fast mould replacement for cloud, petal, heart and clover‑shaped 3‑chamber / 4‑chamber / 5‑chamber pods.
Adjustable filling capacity from 5 ml‑50 ml, compatible with pure‑liquid, gel and powder‑type raw materials.
Built‑in automatic PVA‑film cutting mechanism and safety interlock protection system for risk‑free daily‑time operation.

SPL‑160 High‑Speed Lab‑Scale Prototype Production Machine

Main Application: Premium‑grade laboratory pilot‑run machine for mass‑quantity lab prototypes, standardized sample output before formal large‑scale manufacturing.
Key Features
Max sample‑making capacity reaches 800 pods per hour for efficient batch‑sample output.
Independent servo‑driven filling system, filling precision ±0.25 g, excellent for multi‑chamber pure‑liquid laundry pods with separate functional ingredients.
Non‑contact material‑replacement pipeline structure, zero cross‑contamination between fragrance, stain‑removal agent and fabric‑care liquid.
Vacuum forming mould system, supports all customized 3D appearances. Plug‑and‑play desktop structure, no complicated installation required.
Modular disassembly design for effortless equipment cleaning when switching detergent recipes.

PT‑01 Five‑Station Pod Compression‑Resistance Tester

Main Application: Specialized laboratory quality‑check instrument used to evaluate sealing tightness, compression endurance and anti‑leakage property for finished laundry pods.
Key Features
Five independent testing stations, enabling synchronous detection of 5 pod samples in one single test cycle.
Separate parameter setup for every station: pressure scope 0–25 kg‑force, adjustable compression‑holding time from 0–3600 seconds.
High‑accuracy pressure sensor (0.1 kg‑force precision), real‑time numerical read‑out on the touch‑screen panel.
Visible pressing workflow, automatic piston reset, splash‑proof bucket to contain leaked‑out liquid detergent.
Premium well‑known pneumatic and electric spare‑parts for stable long‑time laboratory service life.

how to operation sample making machine?

Features of Pods Sample Making Machine

The Water Soluble Pod Sample Making Machine is a highly advanced piece of equipment designed specifically for producing water soluble pods in laboratory and small-scale manufacturing environments. It offers an impressive array of features that make it a valuable tool for research, development, and production of water soluble pods. Here are the key benefits and features of this machine:

High Production Precision

The machine ensures high precision in the production of water-soluble pods, with precise control of weight, size and consistency. This is essential to maintaining consistent product quality, ensuring that each water-soluble pod meets the required specifications during testing and use for optimal performance. Its precision ensures that subtle changes in the formulation can be tested and perfected before scaling up.

Customizable Recipe Settings

One of the outstanding features of the Water-Soluble Pod Sample Making Machine is its versatility. It can be adjusted to suit a wide range of detergent formulations, including a variety of surfactants, enzymes, fragrances and other active ingredients. This flexibility is essential for manufacturers looking to try new product formulations or optimize existing ones. Researchers can easily adjust parameters such as mixing speed, temperature and molding pressure to explore the best ingredient combination.

Compact and Space-Saving Design

The machine has a compact design, making it ideal for lab environments and small production facilities with limited space. Despite its small footprint, it performs well and is able to efficiently produce high-quality water-soluble pods. This makes it an excellent choice for trial production, prototyping or small batch manufacturing.

Technical Specification

SPL-160 parameter table
Item	Parameter index	Installed power	4kW
Equipment model	SPL-160	Power supply	AC220V, L+N+PE
Production speed	15-20 pieces/min	Air source	0.1L/min, 0.5-0.8MPa
Packaging specifications	Replaceable mold	Water consumption	0.1Lg/min
Applicable material	PVA/PVOH water-soluble film	Equipment size (length × width × height)	1450×690×790mm
Applicable film size (mm)	140mm base film, 120mm face mask	Equipment weight	265KG
Filling accuracy	Liquid ±0.25g	Noise	≤80dB(A)

Application

The water-soluble pod sample making machine is suitable for many fields, especially in the research and development and small-scale production of water-soluble packaging products. Here are several major application areas:

Laundry pods

Applied to the research and development and production of laundry pods, which are a convenient form of detergent packaging that requires precise formulas and consistent product quality.

Using this equipment, manufacturers can quickly make samples of different formulas to test their solubility, cleaning effect and stability to ensure that the product achieves the best effect in daily household use.

Washing powder

In the production of water-soluble packaging samples of laundry powder, the weight, size and formula of each laundry powder capsule can be accurately controlled, allowing manufacturers to test the effects of different formulas while reducing raw material waste.

Especially when experimenting with new formulas and optimizing existing formulas, it can provide flexible adjustments and efficient production support.

Kitchen detergents

The machine is also suitable for the production of water-soluble packaging samples of kitchen detergents. Manufacturers can use the water-soluble pod sample making machine to make detergent water-soluble pods containing multiple cleaning ingredients to test their cleaning effects and dissolution rates.

This type of water-soluble packaging not only improves the convenience of the product, but also reduces the environmental burden brought by traditional liquid detergent packaging.

Glass cleaner

In the production of water-soluble packaging samples for glass cleaners, the water-soluble pod sample maker can help manufacturers create samples of different formulas, such as decontamination, degreasing, antistatic and other properties, to ensure that the effect of each product meets market demand.

In addition, the ability to produce small batches of samples allows manufacturers to quickly verify the effect of the formula and reduce the development cycle.

Detergents for dishwashers

The research and development of dishwasher-specific detergents can also be carried out through the water-soluble pod sample maker.

In particular, for dishwasher detergents in different hard water areas and different washing modes, manufacturers can use this equipment to formulate samples suitable for various needs, conduct water-soluble packaging tests, and further optimize product performance.

Personal care products

This machine can also be used to make water-soluble packaging samples for personal care products such as shower gel and shampoo.

By making samples, researchers can test the combination of different fragrances, ingredients and formulas to ensure that the product remains stable in water-soluble packaging and optimize the user experience.

Cleaning and disinfection products

The water-soluble pod sample maker can also be used to make water-soluble packaging samples for various cleaning and disinfection products, such as floor cleaners, toilet cleaners, air fresheners, etc.

This type of product usually requires different formulas to be designed according to different uses. The high precision and flexibility of the machine enable R&D personnel to quickly adjust and verify new formulas.

summarize

In summary, the water-soluble pod sample making machine is widely used in the research and development and production of various water-soluble packaging products, especially in the fields of detergents, cleaners and personal care products.

It can help manufacturers quickly test and adjust formulas, improve R&D efficiency, and shorten product launch time.

Custom Service

Our proofing machines can not only be customized according to customer needs, but also provide a variety of models and styles. Customers can choose the appropriate equipment configuration and functions according to specific production needs. We support the customization of different models, such as single-cavity, double-cavity, three-cavity, four-cavity, five-cavity and other different cavity numbers to meet different production and product needs. At the same time, the size, operation mode, production speed and other parameters of the proofing machine can also be adjusted according to the specific requirements of customers.

In addition, the products produced are also highly customizable. Customers can customize the number of cavities (such as 1 cavity to 5 cavities), size and appearance pattern of the product according to their needs. For example, the water-soluble packaging products produced can be customized in different shapes, sizes and patterns according to the customer's design requirements to ensure that they meet the market positioning and brand image. We can also optimize the solubility, stability and appearance of the product according to the specific formula or use requirements of the product, so as to provide personalized solutions that fully meet customer needs.