Small water-soluble pods machine

POLYVA DS160 – Compact Trial & Small-Batch Production Model

The DS160 is a lightweight, fully automatic pod packaging machine tailored for laboratory R&D, pilot testing, startup production and small-batch customized manufacturing. With a ultra-compact footprint and plug-and-play design, it requires no complicated factory renovation or professional installation environment. It is the ideal choice for new market entrants, brands with diversified small-order demands, and enterprises that need frequent formula testing and product iteration of laundry pods, dishwashing pods and agrochemical soluble pods.

POLYVA MP160 – Standard Mass Production Flatbed Model

The MP160 is an upgraded industrial-grade pod production machine oriented to medium-scale standardized mass production. Optimized for long-term continuous operation and high-yield output, it solves the capacity bottleneck of small packaging equipment. It is perfectly suitable for mature manufacturers in daily chemical, disinfection and agrochemical industries with stable order volume, standardized production processes and large-scale delivery demands, supporting enterprises to achieve efficient and profitable mass production.

The POLYVA DS160 is a compact, high-efficiency and fully intelligent pod packaging machine independently developed by POLYVA, tailored for small and medium-sized production lines, pilot workshops and laboratory R&D scenarios. Breaking the limitations of traditional large-scale packaging equipment, this model adopts a vertical integrated lean structure, realizing one-click automatic production from material forming, filling, sealing to cutting and discharging. It perfectly balances small footprint, high production accuracy and flexible operability, becoming the preferred intelligent equipment for global customers to quickly deploy water-soluble pod product production lines including laundry pods, dishwasher pods, and agrochemical water-soluble pods.

With an optimized overall dimension of 1300×880×1600mm, the DS160 features a highly integrated vertical modular design, concentrating transmission, electronic control, liquid filling, thermal sealing and cutting modules in a limited space. It requires no special factory transformation or large installation space, supporting rapid deployment in laboratories, pilot production workshops and small and medium-sized factories. The plug-and-produce design greatly shortens the equipment commissioning cycle and reduces customers’ factory site investment and operating costs.

Equipped with an industrial-grade high-precision servo control system, the DS160 realizes closed-loop accurate control of the entire production process. It precisely controls core parameters such as filling volume, film traction speed and sealing pressure, with ultra-low filling deviation, ensuring consistent specifications and uniform quality of each pod product. The intelligent parameter real-time monitoring function automatically identifies abnormal data of liquid volume, temperature and sealing status, effectively avoiding defective products and improving product yield.

Adopting POLYVA’s self-developed intelligent constant-temperature thermal sealing technology, the equipment realizes uniform heating and tight film bonding. It perfectly matches the physical characteristics of self-produced PVA water-soluble film, solving common industry problems such as incomplete sealing, edge warping and liquid leakage. The sealed pods feature smooth edges, strong adhesion and good water solubility, which do not affect the product’s dissolution effect during use, meeting high-standard packaging requirements for daily chemical and environmental protection products.

The DS160 adopts a humanized intelligent control system with a simplified one-click start operation interface. A single operator can complete the entire production work, realizing fully automatic unmanned operation during production. The equipment supports automatic counting, quantitative discharging and fault self-detection, which greatly reduces manual intervention, improves production efficiency, and lowers enterprise labor and training costs.

Supporting multi-cavity mold personalized customization, the DS160 can adjust pod shapes, sizes and colors according to customer product requirements. It is compatible with the production of various water-soluble pod products, including laundry detergent pods, dishwashing liquid pods, sterilization disinfectant pods, pesticide water-soluble pods and other daily chemical and environmental protection products, meeting diversified market product iteration and personalized production needs.