In the mass production of water-soluble beads, strict quality testing is essential to ensure that each product meets the standards. Intelligent testing equipment integrates machine vision, weight detection and sealing testing technologies, realizing full-process automatic testing and improving testing efficiency and accuracy.
Machine vision detection is the core of intelligent testing equipment. The CCD camera captures the appearance of water-soluble beads in real-time, and the software analyzes the images to detect defects such as irregular shape, uneven surface, and incomplete sealing . The detection speed can reach 4000 beads per minute, and the defect recognition rate is more than 99.8%. The weight detection device uses high-precision weighing sensors to screen out products with unqualified weight, ensuring that the filling amount meets the standard. The sealing testing equipment adopts air pressure detection technology to detect whether there is leakage in the beads, avoiding leakage during storage.
Intelligent testing equipment is connected with the production line, and unqualified products are automatically removed, realizing closed-loop control of production and testing. At the same time, the equipment can record testing data, forming a quality traceability system, which is convenient for enterprises to optimize production processes . With the development of AI technology, the testing equipment will have stronger self-learning ability, and can automatically identify new types of defects, further improving the quality control level of the industry.