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Rotary Vs Horizontal, Comparison Of Two Different Liquid Pods Packing Machine!

2023-09-27

Liquid pods packaging machines differ in design and function. In this blog, you'll grasp the depth of rotary and horizontal machines. You'll uncover their unique advantages and vital features. Dive deep, for knowledge awaits.

 

Advantages of Rotary Drum-Type Packing Machines!

· Speed and Efficiency

Rotary drum-type pods packing machines boast speeds up to 100 RPM. Consequently, production rates soar. With each rotation, multiple pods get sealed. Machines like RDP-1000 achieve optimal performance, elevating output.

· Consistency in Packaging

Every rotation guarantees uniform sealing. Hence, there's minimal deviation in finished products. Studies confirm consistent weight and volume for each pod, upholding industry standards.

· Greater Flexibility

Changing pod sizes becomes effortless. Machines offer adjustable settings. By tweaking parameters, you accommodate varying pod dimensions. Adaptability thus becomes a strength.

· Reduced Waste

Optimal operation means less material wastage. Precision cuts ensure minimal film usage. Consequently, companies report material savings of up to 10 KGs per hour.

· Space Optimization

Though robust, RDP machines maintain a compact design. They occupy minimal floor space. Such design efficiency aids in factory space optimization.

· Improved Sealing Capabilities

High-grade sealers ensure leak-proof pods. Advanced tech like TSS (Thermal Sealing System) guarantees impeccable sealing. No more worries about content spillage.

· Less Maintenance

RDP machines stand the test of time. Crafted from stainless steel, they resist wear and tear. Annual maintenance checks often suffice, saving resources.

· User-Friendly Interface

With LCD displays and touch panels, operation becomes straightforward. SOPs (Standard Operating Procedures) guide users, ensuring smooth operation.

· Enhanced Safety

Safety remains paramount. Machines come equipped with ESS (Emergency Stop Systems). In adverse events, instant shutdown ensures worker protection.

· Energy Efficiency

Latest models consume less power. Enhanced motor designs ensure optimal energy use. Some reports suggest up to 20% energy savings with newer RDP machines.

 

Advantages of Horizontal Packing Machines!

· Precision in Filling and Sealing

Horizontal liquid pods packaging machines guarantee precise filling. Every milliliter counts. Overfilling costs money; underfilling risks consumer trust. High-grade sensors in these machines ensure exact measurements.

· Ideal for Larger or Irregularly Shaped Pods

Traditional vertical machines might struggle with oddly-shaped pods. Horizontal machines handle them with ease. Their flat surface and guided system adjust to varying pod designs, up to 500 mm in length.

· Advanced Automation Capabilities

Modern horizontal machines come equipped with PLC controls. PLC stands for Programmable Logic Controller, the brain of the machine. Advanced touch screen interfaces allow easy adjustments. Real-time data logging tracks every pod. Efficient production becomes the norm, not the exception.

 

Key Factors to Consider When Choosing Rotary vs Horizontal!

· Machine Footprint

Space equals money in factories. Rotary machines typically occupy 2.5 m x 3.5 m, while horizontal ones might need 5 m x 6 m. Always measure available space before committing.

· Speed Variation

A typical rotary machine packages 40 pods per minute, while horizontal counterparts might achieve 60. Speed matters in large-scale operations.

· Scalability

Think about tomorrow. Some rotary machines handle 10,000 pods/day; others, up to 50,000. Horizontal machines often offer greater scalability with module additions.

· Input/Output Ratio

Efficiency matters. On average, horizontal machines boast a 95% success rate. Rotary machines sometimes achieve similar figures, but often hover around 90%.

· Waste Management

Factories must consider waste. Rotary machines, given their design, might produce 5% waste. Horizontal machines usually stay below 3%.

· Product Suitability

Liquids vary. Rotary machines excel with watery substances. Horizontal machines can handle thicker pastes.

· Automation Integration

Factory-wide systems need harmony. Most horizontal machines offer Industry 4.0 compatibility. Rotary machines sometimes require additional modules.

· Energy Consumption

Electricity bills mount. Rotary machines average 10 kW/hr. Horizontal machines, given their size, might reach 20 kW/hr.

 

Materials Compatibility of Rotary vs Horizontal!

· Pod Material

Pods come in varied materials. Horizontal machines often support PET and HDPE. Rotary machines might require specialized setups for exotic materials.

· Liquid Viscosity

From water-thin to gel-like, viscosity varies. Rotary machines often handle up to 10,000 cP, whereas horizontal ones might manage 50,000 cP.

· Sealant Type

Seals ensure freshness. Rotary machines usually employ thermal seals. Horizontal counterparts might offer ultrasonic sealing for certain pods.

· Material Tolerance

Force affects materials differently. Rotary machines exert force evenly. Horizontal machines use calibrated force, adjustable for material nuances.

· Temperature Sensitivity

Heat affects seal quality. Horizontal machines regulate temperatures between 100°C and 300°C. Rotary machines stay within a tighter range, often 150°C to 250°C.

· Chemical Resistance

Some liquids corrode. Rotary machines offer stainless steel components for chemical resistance. Horizontal machines might provide special coatings for added protection.

· Material Durability

Machines wear out. However, horizontal machines often use reinforced materials for longevity. Rotary machines, while durable, might require more frequent maintenance.

· Compatibility Range

Always test materials. While horizontal machines accept a broad range, rotary machines might specialize in certain pod materials or liquid types.

 

Capacity and Throughput of Rotary vs Horizontal!

· Pods/Minute

Rotary drum-type pods packing machines handle up to 400 pods every minute. In contrast, horizontal machines manage around 350.

· Volume Limit

Rotary machines have a volume limit of 200ml per pod. Horizontal types cap at 180ml.

· Batch Size

With rotary machines, batch sizes reach 5,000 pods. Horizontal machines max out at 4,500.

· Continuous Flow

Rotary machines ensure a smooth flow, processing multiple batches back-to-back. Horizontal ones sometimes need short breaks.

· Peak Throughput

At peak efficiency, rotary machines exhibit a throughput of 24,000 pods/hour. Horizontal ones touch 21,000 pods/hour.

· Load Factor

Rotary machines boast a load factor of 98%. Horizontal counterparts achieve 97%.

· Fill Accuracy

Precision in rotary machines ensures 99% fill accuracy. Horizontal machines, though efficient, fall slightly short at 98.5%.

· Production Cycle

Rotary machines complete a production cycle in 60 minutes. Horizontal machines take a tad longer, around 65 minutes.

 

Conclusion

Rotary drum-type pods packing machines stand out for speed automatic, efficiency, and less maintenance. In contrast, horizontal packing machines shine in precision and automation. Both machines have specific niches. Examine the product and process needs, then decide. For further insights, explore Polyva-Pvafilm com and empower your choice.


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