Buy Water-soluble Capsule Filling and Sealing Machine From POLYVA

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With years of focus on the design and production of laundry pod machine, Foshan Polyva Materials Co.,Ltd. has developed into a reliable and competitive manufacturer in the industry. The dissolvable plastic series has many styles to meet the diversified needs of customers. POLYVA laundry pod machine is manufactured by dedicated workforces. Our laundry pods packing machine has been qualified with CE certificate. water soluble film packaging provides high reliability and superior performance at a low cost. The film Ployva produces enjoys excellent compatibility with liquid detergents.

Sustainability is vital for our business growth. We optimize the collection and recovery of waste so it can become a source of new resources to recycle and recover.

Are you an artistic soul who loves embroidery and wants the thread to be danced among the delicate fabric? And also you want every piece of your art to be loved as much as you do. So let's explore the amazing advancement in the world of embroidery.


Maybe you were suffering from the neatness of your art pieces and worried about the use of plastic film in your embroidery. Before getting dive into it you must take a deep breath because I am going to solve your problem. Now you can use water-soluble films for the embroidery to make it superb.

Do you know what it can do? It will make your artistic embroidery very delicate, worth seeing, and extremely intricate to touch as well. These are also available as cold water-soluble PVA films. While stitching don't get worried about the ways of its removal, because being water soluble it can be easily removed.

Let’s get started…

How to Use Water-Soluble Film For Machine Embroidery?Water-soluble stabilizers mostly come in the form of plastic-type stabilizers and are also available as fibrous stabilizer. They are widely used as topping on various fabric embroideries and most commonly on thick fabrics.

Using water-soluble stabilizers you can prevent the stitches being sinking into the fabrics and getting lost. Water soluble stabilizers as a toping stabilizer will make a sandwich into embroidery. And in this way, it will add beauty to your amazing embroidery pattern.

While using stabilizers in machine embroidery first put the base stabilizer, then the layer of fabric on which you want to make embroidery, and then put the water-soluble stabilizer. Use a frame or a type of hoop to stay at the side.

The base stabilizer should be sticky and if it's not, use a sticky spray that will help the fabric to stick with the film. If the fabric is thick and you are finding it difficult to adjust in the frame, use some pins to fix it. After that start stitching your embroidery design. After your design completion wash out the fabric and the film will be removed easily.

Help in the Smoothness of Embroidery:Water-soluble stabilizers are very helpful for the smoothness of embroidery. Working with small text or small designs of embroidery will become so ruff and will give an ugly view that can lose your customer.

Last year I created a delicate design on a light denim piece that is of a woven fabric. It got a huge sales rate and one of my regular customers came to me and insisted create the same copy on a bag that was a little bit teacher than that fabric.

I was excited and started creating that to fulfill my customer desire. But to my goodness, it turned into a terrible sunken piece not even able to see. And that time came with the water-soluble stabilizer of POLYVA and it had vanished my problem. And I was like WOW!
It Protects The Fabric of Shirt:Topping a water-soluble stabilizer can help to protect the fabric of the shirt. While I was working on the school shirts of a customer. I made a delicate monogram and at the time of stitching it on the shirt I was just.. SHIT! What is this, oil from the machine got dumped on the shirt.

At that time I also used the water-soluble film in the monograms and that solved my problem again. If you are suffering from the same problems, just use it and prevent your shirt from the oil spots.
Benefits of using Cold Water Soluble PVA Film:Poly Vinyl Alcohol can be soluble in both hot and cold water. While embroidery working we can use cold water stabilizers that can easily be dissolved in cold water without formation of the lumps.
Here are some of the most important benefits of the cold water-soluble PVA films:
Clarity and neatness in the Designs:Cold water stabilizers will make your designs intricate and very neat which will be the true representative of your artistic thoughts.
Easily DIssolve in Water:Another reason for the first choice of these stabilizers is their ability to easily dissolve in water. They can be easily dissolved in cold water without creating any residue. This can be very helpful for the customers.
Can Be Used for Different Embroidery Types:Cold water-soluble PVA films can be used for different types of embroideries like hand and machine embroideries. This can give convenience to the artists because they can buy the film and will be able to use it for all types of art pieces of embroidery. That's the reason it is cost-effective as well.
PVA Films Are Eco-Friendly:As PVA is water soluble it is very eco-friendly because it cannot pose any toxic effect to the environment. If your customer is very much concerned about the environmental impacts of the embroidery products, they will definitely choose your products because of water-soluble PVA films.


How To Store Water-Soluble Fertilizers?There is a need for proper storage of these water-soluble PVA Films for Embroidery. So here are some tips:
Store the films in the closed pack with PE wrapping to prevent them from being cracked out.
While using it, make sure your hands are dry and also there must be no sweat or saliva on it otherwise it can affect its properties.
Because of its high elasticity, you must use a piece of specialized equipment for packaging
The cold water-soluble PVA films have two sides, the front side is bright and the back side is dark. While using embroidery the front side must face inside while the dark side must face facing outside.

The Bottom Line:Embroidery is a piece of art and the artist wants it to be presented in a much intricate pattern on the piece of fabric. To enhance its beauty and maintain its neatness, water-soluble PVA films play an important role.

These are easy to use and are very economical sources of films. You must prefer the POLYVA for its amazing PVA films that are the most trustable in the world of Embroidery. These are eco-friendly and are readily dissolvable in water without producing any residue.

The single-dose pods have become very popular to the extent that there has been a large growth in the detergent industry. They are compact pre-measured packets, which are safe and convenient to the consumers and thus are a rapidly increasing product within the cleaning segment. However, there is a quality detergent pod-making machine behind each perfect pod. The question that always comes to mind for manufacturers is: Will you adopt a linear or rotary machine?



This guide will comprehensively detail the differences between a linear and a rotary detergent pod-making machine, how they compare, and the various advantages/ disadvantages of each, and how to select the best to suit your requirements.



What are Linear Detergent Pods Making Machines?
The production path of the linear detergent pods making machines usually follows a simple production path. Pods are filled, sealed, and cut consecutively in a straight path through these machines. They are modular, and manufacturers normally affiliate stations that perform certain functions like film unwinding, filling liquids, and sealing.



Key Features:


Linear processing
Modular station installation
Suitable for smaller, medium-sized productions





What are Rotary Detergent Pod Making Machines?
Rotary detergent pod machine runs on a circular motion; the processes of this machine happen on a rotating platform. This rotary is smaller and is designed to manufacture high volumes at high speeds. The above activities are done around a revolving turret, thus making the process smooth and quick.



Key Features:


Rotary/ circular format of production
Compact design
Suitable for a large-scale production setting.

How do Linear Detergent Pods Making Machines Work?
Let’s discuss each step properly.



1. Film Feeding
In a linear detergent pod machine, it commences by feeding a roll of water-soluble PVA film into the production line. The film is rolled off in a smooth way so that straightening and tension can be done easily, and this process forms the base of the formation of pods in later stages.

2. Molding Station
When the film is in position, it travels to the molding area where heat and pressure are used to thermoform the film through the exact cavity shapes. Such pockets are expected to contain the detergent formula, l, and they are customized based on the size and shape of the pods.

3. Filling Station
The formed cavities are filled at a filling station where a measured quantity of liquid or gel detergents is filled. This allows delivery of each pod with an accurate dose, which keeps the product consistent, reduces wastage, and falls within the boundaries of quality control.

4. Sealing Station
This is then filled, and a second layer of PVA film is adhered on top of the filled cavities. This layer is then heat and pressure sealed to the base film to sandwich the detergent to form a leak-proof, tamper-proof pod.

5. Cutting and Output
The last process involves cutting the enclosed film with several pods into sizeable units. Such pods will then be automatically transferred to the output section, where they get collected, sorted, and transferred to packaging stations.



6. General Flow Process
In linear machines, all operations are placed with sequential steps according to straight-line movement, one after another, in the horizontal direction. These well-sorted-outakes outcomes make it easy to maintain and provide the option of expanding or adjusting the production line.



What is the working of Rotary Detergent Pod Making Machines?
So, here is the process for Rotary Detergent Pod Making Machines;



1. Film Placement
In the rotary detergent pod machines, the operation is initiated by laying the PVA film on a series of rotating dies around a central turret. The film will be fitted in place with a lot of accuracy so that it fits into every cavity of the die as the system rotates.



2. Rotary Molding
The rotating dies are then conveyed into a thermo-forming area, where the film is heated, nd under vacuum pressures is forced into pod shapes. In this rotary molding, the continuous motion is possible, and there is consistency in shell formation as well as high precision.

3. High-Speed Filling
Cavity packing is done by filling the formed cavities with the detergent solution through high-speed dispensing heads as the turret rotates. Several holes can be filled at once, which greatly raises the productivity of production without compromising precision.

4. Sealing and cutting
After filling, the pods are covered with a top layer of PVA film and sealed. The sealing station is coordinated with the turret and makes air-tight seals. The film is then chopped into pods, which are ready to be sent out.

5. General Process Flow
The whole rotary process works according to circular motion enabled by the turret. This layout optimizes production and minimizes machine footprint and opens up opportunities to work with high manufacturing throughput and minimum downtime.



Difference Between Linear and Rotary Machines
The following table gives a brief comparison between Linear and Rotary Machines;





Feature



Linear Machine



Rotary Machine





Production Layout



Straight-line setup



Circular/rotary setup





Speed



Moderate



High-speed





Footprint



Larger space requirement



Compact design





Maintenance



Easy to maintain



Slightly more complex





Flexibility



Easily customizable modules



Less modular





Production Volume



Ideal for small to mid-range volumes



Best for high-volume production





Initial Investment



Lower



Higher





Energy Consumption



Moderate



Optimized for large-scale use





Changeover Time



Shorter for multiple product types



Longer due to integrated design







Benefits of the Linear Detergent Pods Machines
So, here are some of its benefits;


Making Lower Initial Cost: Suitable for start-ups or small-scale manufacturers.
Flexible: Use of modular structure, which is expandable in the future.
Maintenance: It is easier to maintain and service the individual stations.
Quick Changeover: The speedier interchange of various pod sizes or formulas.
Scalability: The ability to insert new stations when the production expands.



Drawbacks of Linear Detergent Pod Machines
Let’s discuss the drawbacks.


Reduced speed of production: It is not applicable in large-scale production.
Space Requirement: A Linear layout will need more floor space.
Manual: Can require more frequent monitoring and tuning.
Increased Per-Unit Cost: uses a lot of resources to achieve higher volumes, which may affect profitability.

Benefits of Rotary Detergent Pod Machine
The following are the benefits of Rotary Detergent Pod Machine;


Massive Output: It is compatible with the mass production unit.
Compact Design: Maximizes floor space in the plant.
Standardization: Low variables and errors can be achieved through high automation.
Reduced manpower: Little or no manual work.
Scale Energy Efficient: Designed with uninterrupted, efficient manufacturing.



Drawbacks of Rotary Detergent Pod Machines
So, the rotary detergent pod offers the following challenges;


Increased Initial Investment: Needs a large amount of capital to begin.
Difficult Maintenance: It takes a more integrated system and thus skilled technicians.
Reduced Customization: It does not give much flexibility in quick production changes.
Less Time to Repair Problems: Smaller workspace implies that more structural components are involved during service.



When to Select a Linear Machine
One that suits startups or small-time manufacturing




Allows flexibility in switching of pod types and formula Linux servers 74
Cheaper price and less work to repair it.
It is best used in R&D or low production runs.
It is appropriate where space is not a limiting factor.

When to Use a Rotary Machine
The machines are used to manufacture high-level, high production velocities.




An excellent choice when it comes to bulk and commercial operations
Space-economical and automatically speedy and efficient
Scalable quality consistency
Makes the increased investment worthwhile with quick ROI

Applications
The two machines are used in the production of:


Detergent wash bags
Dishwasher pods
Unicon lavable capsules
Pro-industrial cleaning pods

Linear machines are typically applied in pilot-scale manufacture, R&D, or new market development, whereas rotary machines prevail in consumer mass manufacture.







Proper Guidance in Selecting the Right Machine
Although each of the two types of machines has its purpose of use, it is necessary to turn to industry experts when deciding what kind of machine to buy. Such factors as the pod size, film type, the liquid viscosity, the temperature during sealing, and the length of production shift examination influence.



The collaboration with a proven equipment provider can assist you both in considering all these parameters in their entirety and in aligning you with the most successful technology.



High-Speed Detergent Pod Option, the Polyva TD-350 Series
The high-speed category features one of the most spectacular choices POLYVA TD-350 Detergent Pods Making Machine. This series plays a part in ensuring a proper balance between speed, efficiency, and quality, whether you are upsizing or venturing into a competitive market.



It offers:


State-of-the-art gelatin pod technology
High-speed automatic packaging
Small and compact rotary design
High-quality seal and cutting accuracy
Easy user interface and real-time monitoring

Here are some of its specifications;







Specification



Explanation





Function



Automatic filling and sealing of pods





Suitable for



Laundry pods, Dishwasher pods





Packaging type



Double-layered bean pods





Film material



PVA / PVOH





Noise level



≤ 80 dB(A)





Machine weight



7 tons





Machine dimensions (L×W×H)



8200 × 3100 × 3700 mm







Why POLYVA is a Good Choice?
Industry Leader: The POLYVA focuses on the technology of water-solvable films and the machines of the product pod.


Custom Solutions: Machinery customized to your needs.
Services and training are available on a global basis.
Future-Proofing: Machinery that scales up as your company does.
Innovation that is on the Edge: Innovation in quality and automation.
Design and after-sales support: Contact POLYVA at any time and have a machine today and tomorrow that fits your needs.

Conclusion
The market of detergent pods is in full bloom, and it is possible to find the right production machine; it might all pay off. Regardless of the flexibility achieved by a linear machine or the efficiency brought about by a rotary system, you need to make your choice with your production objectives, budget, and your growth plan in mind.



In case you want high-volume, reliable output, you can use a solution that integrates performance and quality, such as the POLYVA TD-350. Ultimately, the correct decision will guarantee a stable quality of products, cost-effectiveness, and scalability, and will make your brand successful in a competitive market.



FAQs
1. Which works best with start-up detergent companies?

Start-ups are more accommodated by linear detergent pod machines as they are cheaper to set up and offer more options.



2. What is the speed of rotary machines in making pods?

Rotary machines such as the POLYVA TD-350 are capable of manufacturing thousands of pods per hour and, as such, are suitable to support high-demand operations.



3. Is it possible to alternate sizes of different pods in a single machine?

Yes. With linear machines, it is easier to switch between sizes and formats, and with rotary it may need downtime to switch.



4. What type of film is in these machines?

Both types of machines are compatible with PVA (polyvinyl alcohol) film, which is water resistant and environmentally friendly.



5. Is support provided after the purchase is done?

There are brands such as POLYVA that provide full cost post-sales services of training, repair, and troubleshooting.



6. What is the machine set time?

Installation differs according to models. Linear machines are normally quicker in terms of setting up, especially when you keep alternating the product formats.