Technology-Driven Innovation: Building Intelligent Production Lines for Laundry Pods to Meet Diverse Needs

With the diversification and upgrading of consumer demands, the laundry pod industry is experiencing a boom in product innovation. From single-cavity to multi-cavity, from basic cleaning to multi-functional integration including sterilization, softening, and fragrance, from standard sizes to personalized shapes, the continuous enrichment of product forms places higher demands on production equipment. As a laundry pod equipment manufacturer with 12 years of experience, we have always taken technological innovation as our core driving force, building intelligent production lines to meet diverse needs and providing solid support for our customers' product innovation.

The core advantage of our intelligent production line lies in the perfect balance between compatibility and precision. Our equipment adopts a modular design, which can flexibly adapt to the production needs of laundry pods of different specifications and shapes. Whether it is a standard capacity of 8-30g or a specially customized capacity; whether it is a round, square, or other conventional shape or a personalized shape with a brand logo, switching can be quickly achieved by changing the corresponding mold components, greatly reducing the customer's production changeover costs. For the popular multi-chamber laundry detergent pod category, we have developed a dedicated multi-chamber filling system. This system enables simultaneous filling and precise proportioning of different formula ingredients, ensuring consistent quality for every pod.

Precise control technology is key to guaranteeing product quality. Laundry detergent pod production has stringent requirements for parameters such as filling accuracy, sealing temperature, and membrane tension. Any slight deviation can lead to product defects. Our intelligent production line is equipped with an advanced servo drive system and precision metering devices, employing plunger-type measurement and filling technology to achieve a filling accuracy of 0.02ml, effectively preventing leakage and overflow. Simultaneously, the equipment features an automated membrane alignment system that adjusts membrane tension and position in real time, preventing membrane misalignment that could lead to irregular product shapes and material waste. In the sealing process, we utilize a patented water-sealing design, ensuring a strong seal through precise temperature and pressure control without compromising the water solubility of the membrane.

Intelligent upgrades empower production efficiency. Our production line achieves full automation from raw material feeding, molding, filling, sealing, cutting to finished product output, eliminating the need for manual contact with materials. This not only improves production efficiency but also ensures a clean and hygienic production environment. The equipment's PLC control system and touchscreen interface make operation simple and convenient, allowing workers to operate it quickly after minimal training. Simultaneously, the system features real-time production data monitoring and traceability, enabling real-time statistics on key indicators such as capacity and yield rate, helping customers achieve refined production management. Through intelligent upgrades, our production line increases capacity by over 30% and reduces labor costs by over 50% compared to traditional equipment.

Technological innovation is endless. Facing the green and functional development trends in the laundry pod industry, we continue to increase R&D investment, exploring the deep integration of environmentally friendly materials and intelligent equipment. Currently, we are focusing on developing production equipment adapted to biodegradable membrane materials. By optimizing process parameters, we ensure perfect compatibility between the equipment and environmentally friendly membrane materials, helping the industry achieve its "dual carbon" goals. In the future, we will continue to be market-demand-oriented, driving technological innovation and product upgrades to provide customers with more competitive intelligent production line solutions, jointly leading the technological transformation of the laundry pod industry.