Optimization Design and Manufacturing of Equipment Energy Consumption

The core of equipment energy consumption optimization design and manufacturing process is to reduce the energy consumption of equipment while ensuring production efficiency.

Firstly, in the equipment selection stage, energy-saving motors (such as IE3 or IE4 energy efficiency levels) and variable frequency drives should be prioritized to reduce energy consumption; The heating system adopts electromagnetic heating or infrared heating methods to replace traditional resistance heating and improve thermal efficiency (from 60% to over 90%).

In terms of structural design, insulation materials (such as rock wool or polyurethane) are used to wrap heating components (such as mixing tank jackets and heat sealing molds) to reduce heat loss.

An energy monitoring module is added to the electrical control system to collect real-time data on the electrical and thermal energy consumption of the equipment, making it easier for operators to optimize operating parameters.

After the completion of equipment manufacturing, energy consumption testing is required to run for 1 hour at rated production load to test the unit product energy consumption of the equipment (such as kWh/1000 pods), ensuring that the energy consumption index meets the customer's energy-saving requirements.