Standardization and Replacement Design of Equipment Consumable Parts

The standardization and replacement design process for equipment consumable parts focuses on improving equipment maintainability and reducing customer operating costs.

First, the equipment's consumable parts are organized, including filling valve seals, heat-sealing molds, cutting tools, conveyor belts, and agitator blades. Standardized drawings of these consumable parts are developed to ensure interchangeability between different batches.

The structural design utilizes a modular design and quick-disassembly mechanism. For example, the filling valve utilizes quick-release connectors, and the heat-sealing mold is quickly secured with bolts, making replacements quick and easy (typically 15 minutes or less).

Dedicated replacement tools and maintenance manuals are also provided for each consumable part, clearly defining replacement cycles and maintenance requirements.

After equipment manufacturing is complete, a consumable part replacement test is conducted to simulate the operator's replacement process. This optimizes disassembly and installation, ensuring ease of routine maintenance for customers.