HIGH-PRECISION COUNTING MACHINE

Polyva's turnkey solution for laundry pods packing effectively addresses issues such as low counting accura-cyand low efficiency. It can precisely count 600-2,400 pods per minute with an accuracy rate of 99%, therebyreducing unnecessary waste.

The entire line requires only 2-3 operators, and its standardized workstations can be customized as neededto support flexible packaging. The line complies with CE safety standards and features a sleek stainless steel design, making it the top choice for corporate standard production systems and customer tours

The high-precision pod counting machine is a keymodule in the complete pod packaging line.lt employsa differential speed sorting mechanism to ensurestable and uniform feeding, as well as reliable, continuous production. The latest system, featuring proprietary algorithm technology, works in conjunction with high precision sensors to achieve accurate counting and multimode intelligent control, easily meeting various pods box-packing requirements. It is suitablefor personal care manufacturers engaged in standardized, largescale, and scientifically managed production.

This multi-stage sorting and conveying system combines uniform feeding of thin sheet, step-down height sorting, and differential speed sorting It effectively prevents clumping, ensures that agglomerated partides are separated into distinct granules, and guarantees countingaccuracy.

The front-end thin-layeruniform feeding structurereduces pod agglomeration and clumping, there by lowering the pressure required for subsequent separation;

The step-down height sorting structure quickly breaks up stacked pod dusters,ensuring that individual pods pass through inanorderly sequence;

Differential speed sorting ensures that the distance between consecutive pods is maintained, providing the necessary conditions for accurate counting and packaging into boxes or bags.

The Shining Intelligent Connectivity Counting Chip, combined with Intelligence algorithms, achieves 99.99% counting accuracy and 99% box-packing accuracy. With a measured counting error as low as 1/16,000, it reduces under-flling andover-flling anomalies at the source, thereby lowering the costs assocdiated with rework due to secondary verification; high-predision counting and multi-channel storage slots ensure rapid, unobstructed passage of beads, eliminating downtime caused by material jams and ensuring high-efficiency production;

The system automatically records total output and pod-through data for each channel, providing traceable productionrecords that can be integrated with the factory's MES system,meeting the standardized quality control management requirements of brand-name factories.

counting quantities forquick changeovers;
Comes standard with 10 counting modes, supports custom box-filling quantities, and allows one-touch adjustment of Change overs for similar specifications take only 3-5 minutes, with no need for camera calibration or algorithmtraining To adjust the number of items per bax for the same specification but different packaging simply adjust the parameters on thetouchscreen. Even newspedifications require no debugging by technical specialists;ideal for production models involvingmultiple SKUs, small batches, and frequentchangeovers.