With the explosive growth of the global single-dose daily chemical market represented by laundry pods and dishwasher pods, traditional packaging equipment can no longer meet the industry’s dual requirements of high-efficiency mass production and high-precision green packaging. As a one-stop solution provider integrating PVA water-soluble film production and supporting packaging equipment R&D and manufacturing, POLYVA has independently developed full-automatic water-soluble pod packaging equipment, which is specially optimized for the packaging characteristics of PVA water-soluble films, solving the industry pain points of low efficiency, poor precision, and easy film damage in traditional equipment, and becoming the core production equipment for daily chemical enterprises to achieve green and intelligent production.
POLYVA’s daily chemical-specific water-soluble pod packaging equipment adopts advanced rotary drum structure and independent servo power transmission system, with stable operation and low failure rate. The equipment is equipped with CNC precision integrated molding molds, with high dimensional accuracy and good consistency of finished pods, effectively avoiding defective products such as uneven size and irregular shape. The unique patented water-sealing design is the core technical advantage of the equipment. It can complete high-strength sealing while protecting the water solubility of PVA films, balancing the firmness of packaging sealing and the rapid dissolution performance of finished products, solving the industry problem that traditional hot-sealing technology easily causes film failure and poor solubility.
In terms of production performance, the equipment supports multi-formula and multi-specification flexible production, adapting to concentrated liquids, gels, powders, and powder-liquid mixed materials, and can realize one-stop production of single-chamber, dual-chamber, and multi-chamber pods. It adopts plunger-type precision metering pumps, with a filling accuracy of ±1-2%, which is far higher than the industry average, effectively avoiding material waste and ensuring the consistent quality of each finished product. The production speed is adjustable in a wide range, supporting 240-800 pods per minute, which can meet the small-batch trial production of start-up enterprises and the large-scale mass production of leading brands, with strong production flexibility.
In terms of intelligent operation and maintenance, the equipment is equipped with a PLC intelligent control system and human-machine touch screen, realizing one-click parameter adjustment, automatic film feeding, automatic filling, automatic sealing, and automatic cutting. The operation is simple and intelligent, reducing manual operation links and labor costs. The modular compact design saves factory floor space, and the quick-change mold structure greatly shortens product changeover time. The mold and material contact parts can be directly cleaned with water, which is convenient for daily maintenance, avoids cross-contamination of different formulas, and ensures production hygiene and product stability. POLYVA’s professional packaging equipment perfectly matches self-produced high-quality PVA water-soluble films, realizing the optimal matching of materials and equipment, and helping daily chemical enterprises efficiently produce high-quality green water-soluble packaging products.
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