Automatic Powder Filling and Sealing Machine Series

Automatic powder packing machine is positioned by in a clear way. Its application is very specific but varied. When you search it, you are at least attracted by this. Then you may know about the applications and may find us who are dedicated to the production. Tell us about your needs, and the product may be customized. That it is widely used is a common sense in the industry. It is highly recommended by many users.

POLYVA brand has been attracting more customers in the market. With various kinds of products, is able to meet the needs of the public. Some of the best-selling products of pva bags series are as follows. We can provide the right water soluble film packaging to fit your application from our extensive selection of models and options. Our film has good flexibility, the effective isolation of various substances and rapid dissolution of water. . The film Ployva produces enjoys excellent compatibility with liquid detergents. . such thing as quality problem will never happen in POLYVA.

In order to obtain high quality products with lowest cost, Foshan Polyva Materials Co.,Ltd. must make great efforts on water soluble film suppliers. Inquire online!

There are some reliable companies that specialize in the manufacturing and research and development of PVA packaging machine at home and abroad. You can search them through yellow page in your country. They have good credits earned by their years of promise to deliver the best quality products to customers. They have been granted some certifications related to factory management and product quality, proving the reliability of the products and services. These companies are featured by quick response, dedications to details, and considerate manner, which will promptly cater to the customers' demands.

POLYVA has a great influence in the market of dissolvable plastic. As one of Foshan Polyva Materials Co.,Ltd.'s multiple product series, water soluble film packaging series enjoy a relatively high recognition in the market. The product is strictly checked by QC team for many rounds to make sure no quality problems. Water- soluble packaging bags can be also applied as a pesticide packaging that greatly reduces the incidence of pesticide poisoning. By using this product, my building project has been greatly renewed. I believe that it will help my building last for years. - Said one of our customers. The film Ployva produces enjoys excellent compatibility with liquid detergents.

It is of great practical significance for Polyva to stick to laundry pod machine. Inquire online!

Meta Description: Analyze the difference between linear and rotary making machines of detergent pods. Learn how to select the best detergent pod-making machine for your production line.



The single-dose pods have become very popular to the extent that there has been a large growth in the detergent industry. They are compact pre-measured packets, which are safe and convenient to the consumers and thus are a rapidly increasing product within the cleaning segment. However, there is a quality detergent pod-making machine behind each perfect pod. The question that always comes to mind for manufacturers is: Will you adopt a linear or rotary machine?



This guide will comprehensively detail the differences between a linear and a rotary detergent pod-making machine, how they compare, and the various advantages/ disadvantages of each, and how to select the best to suit your requirements.



What are Linear Detergent Pods Making Machines?
The production path of the linear detergent pods making machines usually follows a simple production path. Pods are filled, sealed, and cut consecutively in a straight path through these machines. They are modular, and manufacturers normally affiliate stations that perform certain functions like film unwinding, filling liquids, and sealing.



Key Features:


Linear processing
Modular station installation
Suitable for smaller, medium-sized productions



What are Rotary Detergent Pod Making Machines?
Rotary detergent pod machine runs on a circular motion; the processes of this machine happen on a rotating platform. This rotary is smaller and is designed to manufacture high volumes at high speeds. The above activities are done around a revolving turret, thus making the process smooth and quick.



Key Features:


Rotary/ circular format of production
Compact design
Suitable for a large-scale production setting.

How do Linear Detergent Pods Making Machines Work?
Let’s discuss each step properly.



1. Film Feeding
In a linear detergent pod machine, it commences by feeding a roll of water-soluble PVA film into the production line. The film is rolled off in a smooth way so that straightening and tension can be done easily, and this process forms the base of the formation of pods in later stages.

2. Molding Station
When the film is in position, it travels to the molding area where heat and pressure are used to thermoform the film through the exact cavity shapes. Such pockets are expected to contain the detergent formula, l, and they are customized based on the size and shape of the pods.

3. Filling Station
The formed cavities are filled at a filling station where a measured quantity of liquid or gel detergents is filled. This allows delivery of each pod with an accurate dose, which keeps the product consistent, reduces wastage, and falls within the boundaries of quality control.

4. Sealing Station
This is then filled, and a second layer of PVA film is adhered on top of the filled cavities. This layer is then heat and pressure sealed to the base film to sandwich the detergent to form a leak-proof, tamper-proof pod.

5. Cutting and Output
The last process involves cutting the enclosed film with several pods into sizeable units. Such pods will then be automatically transferred to the output section, where they get collected, sorted, and transferred to packaging stations.



6. General Flow Process
In linear machines, all operations are placed with sequential steps according to straight-line movement, one after another, in the horizontal direction. These well-sorted-outakes outcomes make it easy to maintain and provide the option of expanding or adjusting the production line.



What is the working of Rotary Detergent Pod Making Machines?
So, here is the process for Rotary Detergent Pod Making Machines;



1. Film Placement
In the rotary detergent pod machines, the operation is initiated by laying the PVA film on a series of rotating dies around a central turret. The film will be fitted in place with a lot of accuracy so that it fits into every cavity of the die as the system rotates.



2. Rotary Molding
The rotating dies are then conveyed into a thermo-forming area, where the film is heated, nd under vacuum pressures is forced into pod shapes. In this rotary molding, the continuous motion is possible, and there is consistency in shell formation as well as high precision.

3. High-Speed Filling
Cavity packing is done by filling the formed cavities with the detergent solution through high-speed dispensing heads as the turret rotates. Several holes can be filled at once, which greatly raises the productivity of production without compromising precision.

4. Sealing and cutting
After filling, the pods are covered with a top layer of PVA film and sealed. The sealing station is coordinated with the turret and makes air-tight seals. The film is then chopped into pods, which are ready to be sent out.

5. General Process Flow
The whole rotary process works according to circular motion enabled by the turret. This layout optimizes production and minimizes machine footprint and opens up opportunities to work with high manufacturing throughput and minimum downtime.

Difference Between Linear and Rotary Machines
The following table gives a brief comparison between Linear and Rotary Machines;





Feature



Linear Machine



Rotary Machine





Production Layout



Straight-line setup



Circular/rotary setup





Speed



Moderate



High-speed





Footprint



Larger space requirement



Compact design





Maintenance



Easy to maintain



Slightly more complex





Flexibility



Easily customizable modules



Less modular





Production Volume



Ideal for small to mid-range volumes



Best for high-volume production





Initial Investment



Lower



Higher





Energy Consumption



Moderate



Optimized for large-scale use





Changeover Time



Shorter for multiple product types



Longer due to integrated design







Benefits of the Linear Detergent Pods Machines
So, here are some of its benefits;


Making Lower Initial Cost: Suitable for start-ups or small-scale manufacturers.
Flexible: Use of modular structure, which is expandable in the future.
Maintenance: It is easier to maintain and service the individual stations.
Quick Changeover: The speedier interchange of various pod sizes or formulas.
Scalability: The ability to insert new stations when the production expands.



Drawbacks of Linear Detergent Pod Machines
Let’s discuss the drawbacks.


Reduced speed of production: It is not applicable in large-scale production.
Space Requirement: A Linear layout will need more floor space.
Manual: Can require more frequent monitoring and tuning.
Increased Per-Unit Cost: uses a lot of resources to achieve higher volumes, which may affect profitability.

Benefits of Rotary Detergent Pod Machine
The following are the benefits of Rotary Detergent Pod Machine;


Massive Output: It is compatible with the mass production unit.
Compact Design: Maximizes floor space in the plant.
Standardization: Low variables and errors can be achieved through high automation.
Reduced manpower: Little or no manual work.
Scale Energy Efficient: Designed with uninterrupted, efficient manufacturing.



Drawbacks of Rotary Detergent Pod Machines
So, the rotary detergent pod offers the following challenges;


Increased Initial Investment: Needs a large amount of capital to begin.
Difficult Maintenance: It takes a more integrated system and thus skilled technicians.
Reduced Customization: It does not give much flexibility in quick production changes.
Less Time to Repair Problems: Smaller workspace implies that more structural components are involved during service.



When to Select a Linear Machine
One that suits startups or small-time manufacturing




Allows flexibility in switching of pod types and formula Linux servers 74
Cheaper price and less work to repair it.
It is best used in R&D or low production runs.
It is appropriate where space is not a limiting factor.

When to Use a Rotary Machine
The machines are used to manufacture high-level, high production velocities.




An excellent choice when it comes to bulk and commercial operations
Space-economical and automatically speedy and efficient
Scalable quality consistency
Makes the increased investment worthwhile with quick ROI

Applications
The two machines are used in the production of:


Detergent wash bags
Dishwasher pods
Unicon lavable capsules
Pro-industrial cleaning pods

Linear machines are typically applied in pilot-scale manufacture, R&D, or new market development, whereas rotary machines prevail in consumer mass manufacture.



Proper Guidance in Selecting the Right Machine
Although each of the two types of machines has its purpose of use, it is necessary to turn to industry experts when deciding what kind of machine to buy. Such factors as the pod size, film type, the liquid viscosity, the temperature during sealing, and the length of production shift examination influence.



The collaboration with a proven equipment provider can assist you both in considering all these parameters in their entirety and in aligning you with the most successful technology.



High-Speed Detergent Pod Option, the Polyva TD-350 Series
The high-speed category features one of the most spectacular choices POLYVA TD-350 Detergent Pods Making Machine. This series plays a part in ensuring a proper balance between speed, efficiency, and quality, whether you are upsizing or venturing into a competitive market.



It offers:


State-of-the-art gelatin pod technology
High-speed automatic packaging
Small and compact rotary design
High-quality seal and cutting accuracy
Easy user interface and real-time monitoring

Here are some of its specifications;







Specification



Explanation





Function



Automatic filling and sealing of pods





Suitable for



Laundry pods, Dishwasher pods





Packaging type



Double-layered bean pods





Film material



PVA / PVOH





Noise level



≤ 80 dB(A)





Machine weight



7 tons





Machine dimensions (L×W×H)



8200 × 3100 × 3700 mm









Why POLYVA is a Good Choice?
Industry Leader: The POLYVA focuses on the technology of water-solvable films and the machines of the product pod.


Custom Solutions: Machinery customized to your needs.
Services and training are available on a global basis.
Future-Proofing: Machinery that scales up as your company does.
Innovation that is on the Edge: Innovation in quality and automation.
Design and after-sales support: Contact POLYVA at any time and have a machine today and tomorrow that fits your needs.

Conclusion
The market of detergent pods is in full bloom, and it is possible to find the right production machine; it might all pay off. Regardless of the flexibility achieved by a linear machine or the efficiency brought about by a rotary system, you need to make your choice with your production objectives, budget, and your growth plan in mind.



In case you want high-volume, reliable output, you can use a solution that integrates performance and quality, such as the POLYVA TD-350. Ultimately, the correct decision will guarantee a stable quality of products, cost-effectiveness, and scalability, and will make your brand successful in a competitive market.



FAQs
1. Which works best with start-up detergent companies?

Start-ups are more accommodated by linear detergent pod machines as they are cheaper to set up and offer more options.



2. What is the speed of rotary machines in making pods?

Rotary machines such as the POLYVA TD-350 are capable of manufacturing thousands of pods per hour and, as such, are suitable to support high-demand operations.



3. Is it possible to alternate sizes of different pods in a single machine?

Yes. With linear machines, it is easier to switch between sizes and formats, and with rotary it may need downtime to switch.



4. What type of film is in these machines?

Both types of machines are compatible with PVA (polyvinyl alcohol) film, which is water resistant and environmentally friendly.



5. Is support provided after the purchase is done?

There are brands such as POLYVA that provide full cost post-sales services of training, repair, and troubleshooting.



6. What is the machine set time?

Installation differs according to models. Linear machines are normally quicker in terms of setting up, especially when you keep alternating the product formats.